Aggregate Processing Solutions

Whether you’re looking for a way to reduce waste on your construction site or you need to process extracted rock from your quarry, having the right equipment is a must for crushing your efficiency goals. That’s our mission at Senya Tech — since 1955, our aim has been to provide our customers with what they need to crush it every day.

Need some background? Let’s explore how our aggregate processing solutions support maximum efficiency and productivity for businesses across all sorts of applications and industries. 

Innovative Aggregate Processing for the Construction and Mining Industries

The secret to maximizing aggregate production without sacrificing quality or overrunning your budget? Choosing the right equipment for the job. 

Harnessing advanced crushing and processing technology helps you create superior aggregate production lines, whether you’re running a small-scale operation or you have tons of resources at your disposal. 

Cutting-Edge Aggregate Crushing and Processing Machinery

At Senya Tech, we design and manufacture advanced aggregate crushing and processing machinery for use in a long list of industries. Industry-leading equipment helps your business create a seamless, complete system that accomplishes each stage of the process.

The components of a complete processing solution include:

• Feeding system: Our conveyors and vibrating feeders provide a continuous, even flow of raw materials from your stock bins straight to your crusher, screening machine or hammer mill. They can also screen out fine particles during the process, helping you achieve a totally uniform product.
• Crushers: Our catalog includes a long list of crushing equipment, from standard jaw crushers to impact and cone crushers. Plus, our combination crushers provide multiple layers of processing to simultaneously process aggregate of various sizes and shapes for maximum productivity.
• Screening and sorting: Advanced vibrating screen technology like ours improves screening effectiveness for consistently uniform product on both mobile and off-site screening plants. 
• Washing: A pure product free of dust and other undesired substances is critical when it comes to quality aggregate. Our XS Series Bucket Sand Washers enable you to remove impurities from your processed sand and gravel with unparalleled speed and precision. 

Revolutionizing Efficiency With On-Site Aggregate Processing Plants

One of the biggest efficiency losses in aggregate processing is in bringing your operations off-site. Fortunately, new processing technologies have eliminated the need for this step on smaller job sites. Instead of spending valuable time and fuel transporting your raw materials to a centralized processing plant, you can maximize your efficiency by investing in a mobile processing plant from Senya Crushers.

Our revolutionary portable units can help you cut operational expenses and maximize profit by enabling you to crush and screen raw materials directly at your job site — no lengthy travel needed.

Regardless of the technique you use or the product you need, your equipment is the backbone of your business. Small-scale operations should use equipment designed for their needs — not massive machines made for major companies. That’s where the MICRO line of portable crushing and screening equipment comes in.

A Brief Guide to Aggregate Types and Processing Techniques

As you may already know, you choose your process equipment according to the specific type of materials you’re working with. The most common types of aggregate include:

• Sand: Ultra-fine aggregate like sand requires the most intensive processing, as you should end up with a pure, homogeneous product. Hammer crushers or vertical shaft impact (VSI) crushers are usually the most suitable methods for this application, as they can quickly crush granite and other sand materials into small particles without producing excessive dust.
• Ballast sand: This combination of gravel and sand requires a slightly different approach to screening and sorting, as you need to ensure you end up with both size particles. An advanced vibrating screen system can help by efficiently sifting both and shaking larger particles away from the target container.
• Gravel: Slightly larger than sand, gravel particles are typically used for construction and infrastructure. A fully integrated sand making line with a connected feeder, crusher and screening system helps you create high-quality gravel without extra steps. 
• Crushed stone: Used in various landscaping and construction projects, crushed stone often requires raw edges for aesthetic appeal. Impact crushers can help you end up with both rounded and raw edges, making them a suitable choice for this type of aggregate.
• Asphalt: Unlike stone and sand, asphalt is a gummy, soft material — which is why using an impact crusher is the best technique for this material. 

Best Practices in Aggregate Processing

It’s always a good idea to stay up to date on industry best practices. Here are some pointers to help you transform your operational efficiency and help you cut costs:

• Selecting high-quality materials: Choosing the best quality raw materials available helps you make consistently good product, which can help you boost your reputation and enhance your cash flow.
• Prioritizing sustainability: Reduce your facility’s environmental impact by using recycled materials wherever possible. Additionally, complying with energy efficiency regulations can save you from paying more for raw materials and energy.
• Implementing employee training: Training programs that allow your employees to hone their skills will enhance your productivity and help re-engage them in their work.
• Following safety regulations: Compliance with key safety regulations for your industry is essential for protecting your employees and ensuring a high-quality product.
• Using the right equipment: Cutting-edge crushing and processing technologies will help you maximize your productivity and efficiency, so you can maximize revenue generation and minimize operational expenses. That’s where Senya Crushers has your back.

Discover the Senya Tech Difference in Aggregate Processing

As an industry leader in aggregate processing, we pride ourselves on developing revolutionary machines at competitive prices. Our MICRO Aggregate Processing equipment is transforming the landscape for contractors nationwide thanks to its superior value and effective operation.

We also proudly manufacture aggregate processing equipment here in the U.S. — so when you use our products, you support local industry.

Portable, Efficient and Cost-Effective: Our Competitive Edge

Our industry-leading MICRO crushers are the perfect size for efficiently processing recycled materials on busy construction sites, landscaping and excavation projects and more. Plus, by using advanced diesel technology instead of electricity, our MICRO crushers help keep your maintenance and operating costs low.

Our portable rock crusher plants are highly versatile, with various applications in:

• Construction
• Highways and infrastructure
• Metallurgy
• Mining
• Water conservancy 

Unsure which Senya crusher is best for your facility? Check out our rock crusher buying guide to learn more about all our aggregate processing products. 

Elevate Your Aggregate Processing With Senya Tech

With a full arsenal of industry-leading machinery and decades of expertise, Senya Crushers can help you reach new levels of processing efficiency and quality. We’re your one-stop shop for all your rock crushing and screening needs. 

Are you ready for a revolution? Contact us today for a bespoke consultation and free quote!